TBM Segment Moulds

MESA TBM-SEGMENT MOULDS are precast moulds which are used to cast segment units for underground tunnels for metro, water utilitiy lines etc.

Main Features;

  • Dimensional Tolerance
  • Simple Assembly with  Smart Connectors
  • Durability
  • Ability on Curved Tunnels
  • Gasket Type Watertight Joint
  • Chamfer Detail on Corners and Edge

Dimentional Tolerances:

  • Full plane surface contact in radial and circumferential joints due to the high loads being transferred among them
  • Correct linear dimensions to avoid stepping and lipping.
  • Correct angles between contact surfaces to minimize birds mouthing or uneven point loads.
  • Documentary evidence that only certified segments have been used in the tunnel construction.

Manufacturing Features:

  • Certified High Grade Raw Materials.
  • Special Hard Alloy Steel for Concrete Faces.
  • Mass Production in High Quality.
  • High Dimensional Accuracy  on Steel parts.
  • Continuous Quality Control.
  • Waterproofing at Contact Faces.
  • Normalization for Residual Stresses.

Inspection & Tests Before Delivery

  • Vibration Test.
  • Lifting and Turning Unit Test.
  • Connection Test to Form the Ring.

Coating and Delivery:

  • Two coats anti-rust paint on the faces not in contact with the concrete.
  • Grease on the mechanical parts and the faces contact with the concrete.
  • Individual packaging against damaging during transportation.
  • Special rubber parts on connection joints and the center connection.

Design Features

  • Rigid Chasis Providing Durability.
  • Precise Fixing on Variable Concrete Ends.
  • Short Time Requirements for Assembly and Dismantling.
  • Precise Dimensioning on Connection Points.
  • Easy connection of Concrete Vibrators.
  • Waterproofing at Contact Faces.